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Decking for a 20 × 16 ft deck in composite, straight layout

5½″ composite boards
45× 16 ft
42 rows across 20 ft — 706 linear ft including 5% waste
Plan — boards across the joists20 ft16 ft42rows5.75″ repeatactual width + gap45 boards · 1,092 screws
Boards to buy45× 16 ft
Linear feet672 ft plus 5% waste706ft
Rows of decking20 ft ÷ 5.75″ repeat42rows
Board repeat5.5″ actual width + 0.25″ gap — not the nominal size5.75in
Deck area20 × 16 ft320ft²
Joists crossedat 16″ o.c. over 16 ft13joists
Deck screwstwo per board-joist crossing — about 4 boxes of 3501,092screws
Layoutboards run perpendicular to the joists — least wastestraight
Butt joints16 ft boards cover the 16 ft run in one pieceNone needed
Deck width
20 ft
Deck length
16 ft
Board
composite
Layout
straight
Joist spacing
16 in o.c.

Nominal width is not actual width

This is where board counts go wrong. A composite board measures its real width, and with the gap it needs the repeat is 5.75″ — which is what actually decides the row count.

20 ft of deck at that repeat is 42 rows, and 45 boards once 5% waste for the straight layout is added.

Working from the nominal size undercounts by close to a tenth.

The gap is not optional in either direction

Treated lumber is sold wet and shrinks. Composite expands with heat. Gap too tight on composite and it buckles in July; gap too wide on wet treated lumber and by autumn you have gaps that swallow a phone.

Screws

1,092 — two at every board-joist crossing, across 13 joists. One screw per crossing lets the board cup and lift at the corner, and that is the single most common reason a deck looks tired after two summers.

Read the end grain

Lay boards bark-side up. A board cups away from its bark side, so bark-up sheds water off the crown rather than holding it in a trough.

Butt joints

Where the run exceeds a standard board length, stagger the joints so no two adjacent rows meet over the same joist — and double the joist under every joint. A butt joint on a single joist gives each board about ¾ inch of bearing, which is not enough for either board.

Notes

  • **Nominal width is not actual width.** A "5½″ composite" board measures 5.5″ across. With a 0.25″ gap the repeat is 5.75″, which is what decides the row count — 42 rows here. Working from the nominal size undercounts by close to a tenth.
  • Expands with heat rather than shrinking — gap per the manufacturer, usually ¼″. The gap is not optional in either direction: too tight on composite and it buckles in July; too wide on wet treated lumber and you get gaps you can drop a phone through by autumn.
  • Straight layout, 5% waste — boards run perpendicular to the joists — least waste. This is the least wasteful way to lay a deck, and the fastest.
  • A 16 ft board covers the 16 ft run in one piece. Worth paying for: an unbroken board is stronger, drains better and looks like a deck rather than a repair.
  • Fasten with two screws at every board-joist crossing — 1,092 screws here. One screw lets the board cup and lift at the corner, and it is the single most common reason a deck looks tired after two summers.
  • Lay the boards bark-side up if you can read the end grain. A board cups away from the bark side, so bark-up sheds water off the crown instead of holding it in a trough.

Nearby sizes

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