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Decking for a 24 × 20 ft deck in ipe, diagonal layout

1 × 6 ipe boards
59× 20 ft
51 rows across 24 ft — 1,173 linear ft including 15% waste
Plan — boards across the joists24 ft20 ft51rows5.688″ repeatactual width + gap59 boards · 2,142 screws
Boards to buy59× 20 ft
Linear feet1,020 ft plus 15% waste1,173ft
Rows of decking24 ft ÷ 5.688″ repeat51rows
Board repeat5.5″ actual width + 0.1875″ gap — not the nominal size5.688in
Deck area24 × 20 ft480ft²
Joists crossedat 12″ o.c. over 20 ft21joists
Deck screwstwo per board-joist crossing — about 7 boxes of 3502,142screws
Layoutat 45°, every board is cut at both endsdiagonal
Butt joints20 ft boards cover the 20 ft run in one pieceNone needed
Deck width
24 ft
Deck length
20 ft
Board
ipe
Layout
diagonal
Joist spacing
12 in o.c.

Nominal width is not actual width

This is where board counts go wrong. A ipe board measures its real width, and with the gap it needs the repeat is 5.688″ — which is what actually decides the row count.

24 ft of deck at that repeat is 51 rows, and 59 boards once 15% waste for the diagonal layout is added.

Working from the nominal size undercounts by close to a tenth.

The gap is not optional in either direction

Treated lumber is sold wet and shrinks. Composite expands with heat. Gap too tight on composite and it buckles in July; gap too wide on wet treated lumber and by autumn you have gaps that swallow a phone.

Screws

2,142 — two at every board-joist crossing, across 21 joists. One screw per crossing lets the board cup and lift at the corner, and that is the single most common reason a deck looks tired after two summers.

Read the end grain

Lay boards bark-side up. A board cups away from its bark side, so bark-up sheds water off the crown rather than holding it in a trough.

Butt joints

Where the run exceeds a standard board length, stagger the joints so no two adjacent rows meet over the same joist — and double the joist under every joint. A butt joint on a single joist gives each board about ¾ inch of bearing, which is not enough for either board.

Notes

  • **Nominal width is not actual width.** A "1 ×" board measures 5.5″ across. With a 0.1875″ gap the repeat is 5.688″, which is what decides the row count — 51 rows here. Working from the nominal size undercounts by close to a tenth.
  • Very dense and very stable; pre-drill every fastener. The gap is not optional in either direction: too tight on composite and it buckles in July; too wide on wet treated lumber and you get gaps you can drop a phone through by autumn.
  • Diagonal layout, 15% waste — at 45°, every board is cut at both ends. Order the full allowance in one go; diagonal offcuts rarely fit anywhere else on the deck.
  • A 20 ft board covers the 20 ft run in one piece. Worth paying for: an unbroken board is stronger, drains better and looks like a deck rather than a repair.
  • Fasten with two screws at every board-joist crossing — 2,142 screws here. One screw lets the board cup and lift at the corner, and it is the single most common reason a deck looks tired after two summers.
  • Lay the boards bark-side up if you can read the end grain. A board cups away from the bark side, so bark-up sheds water off the crown instead of holding it in a trough.

Nearby sizes

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