Decking for a 28 × 18 ft deck in ipe, straight layout

1 × 6 ipe boards

63× 20 ft

60 rows across 28 ft — 1,134 linear ft including 5% waste

Boards to buy	63× 20 ft
Linear feet1,080 ft plus 5% waste	1,134ft
Rows of decking28 ft ÷ 5.688″ repeat	60rows
Board repeat5.5″ actual width + 0.1875″ gap — not the nominal size	5.688in
Deck area28 × 18 ft	504ft²
Joists crossedat 12″ o.c. over 18 ft	19joists
Deck screwstwo per board-joist crossing — about 7 boxes of 350	2,280screws
Layoutboards run perpendicular to the joists — least waste	straight
Butt joints20 ft boards cover the 18 ft run in one piece	None needed

Deck width: 28 ft
Deck length: 18 ft
Board: ipe
Layout: straight
Joist spacing: 12 in o.c.

Nominal width is not actual width

This is where board counts go wrong. A ipe board measures its real width, and with the gap it needs the repeat is 5.688″ — which is what actually decides the row count.

28 ft of deck at that repeat is 60 rows, and 63 boards once 5% waste for the straight layout is added.

Working from the nominal size undercounts by close to a tenth.

The gap is not optional in either direction

Treated lumber is sold wet and shrinks. Composite expands with heat. Gap too tight on composite and it buckles in July; gap too wide on wet treated lumber and by autumn you have gaps that swallow a phone.

Screws

2,280 — two at every board-joist crossing, across 19 joists. One screw per crossing lets the board cup and lift at the corner, and that is the single most common reason a deck looks tired after two summers.

Read the end grain

Lay boards bark-side up. A board cups away from its bark side, so bark-up sheds water off the crown rather than holding it in a trough.

Butt joints

Where the run exceeds a standard board length, stagger the joints so no two adjacent rows meet over the same joist — and double the joist under every joint. A butt joint on a single joist gives each board about ¾ inch of bearing, which is not enough for either board.

Notes

**Nominal width is not actual width.** A "1 ×" board measures 5.5″ across. With a 0.1875″ gap the repeat is 5.688″, which is what decides the row count — 60 rows here. Working from the nominal size undercounts by close to a tenth.
Very dense and very stable; pre-drill every fastener. The gap is not optional in either direction: too tight on composite and it buckles in July; too wide on wet treated lumber and you get gaps you can drop a phone through by autumn.
Straight layout, 5% waste — boards run perpendicular to the joists — least waste. This is the least wasteful way to lay a deck, and the fastest.
A 20 ft board covers the 18 ft run in one piece. Worth paying for: an unbroken board is stronger, drains better and looks like a deck rather than a repair.
Fasten with two screws at every board-joist crossing — 2,280 screws here. One screw lets the board cup and lift at the corner, and it is the single most common reason a deck looks tired after two summers.
Lay the boards bark-side up if you can read the end grain. A board cups away from the bark side, so bark-up sheds water off the crown instead of holding it in a trough.

Nearby sizes

Composite or Pressure-Treated? The 20-Year Arithmetic, Including the Part Nobody CountsComposite wins the twenty-year total only if you would actually have refinished the wood. Most people do not, which is why most wood decks look their age.
Deck Joist Cantilever: One Quarter of the Actual Span, Not the MaximumThis is the most misread line in the deck code, and it is misread in the direction that puts the beam too far in.
How Many Footings Does a Deck Need? Work Backwards From Tributary AreaNobody decides footing count directly. It falls out of how far the beam can span, and how much deck each post is holding up.
Cost to Build a Deck per Square Foot: Where the Money Actually GoesDecking boards are the part everyone shops for and about a quarter of the bill. The framing underneath is where the price is decided.